/Systems For Pyrolyzing Methane
Abstract

Systems and methods of pyrolyzing gaseous hydrocarbons include a reaction chamber and a plenum in fluid communication therewith. A light source directs electromagnetic radiation through a window into the reaction chamber. A first recirculation conduit connected between an offtake and an intake of the reaction chamber recirculates to the intake of the reaction chamber a portion of an aerosol product from the offtake of the reaction chamber. A filter operatively associated with the offtake of the reaction chamber receives un-recirculated amounts of the aerosol product and produces a retentate that includes particulate matter removed from the aerosol product. First and second gas separators operatively associated with the filter separate hydrogen and unreacted hydrocarbons from a filtrate of the filter. A second recirculation conduit connected between the second gas separator and the intake of the plenum recirculates unreacted hydrocarbons from the filtrate to the plenum.

Full Text

What is claimed is:

Systems and methods of pyrolyzing gaseous hydrocarbons include a reaction chamber and a plenum in fluid communication therewith. A light source directs electromagnetic radiation through a window into the reaction chamber. A first recirculation conduit connected between an offtake and an intake of the reaction chamber recirculates to the intake of the reaction chamber a portion of an aerosol product from the offtake of the reaction chamber. A filter operatively associated with the offtake of the reaction chamber receives un-recirculated amounts of the aerosol product and produces a retentate that includes particulate matter removed from the aerosol product. First and second gas separators operatively associated with the filter separate hydrogen and unreacted hydrocarbons from a filtrate of the filter. A second recirculation conduit connected between the second gas separator and the intake of the plenum recirculates unreacted hydrocarbons from the filtrate to the plenum.
Timeline
Filed
04/01/2026
Granted
07/28/2026
IPC Codes(5)
C01B 3/28:using moving solid particles, e.g. fluidised bed technique
B01D 53/22:by diffusion
B01J 8/00:Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes