/Drill Bit Cutter Elements With Multiple Surface Finishes
Abstract

A cutter element for a fixed cutter drill bit configured to drill a borehole in a subterranean formation includes a cylindrical substrate. In addition, the cutter element includes a cutting layer mounted to the substrate. The cutting layer includes a first end engaged with the substrate, a second end opposite the first end along the central axis, and a radially outer surface extending axially from the first end to the second end. The radially outer surface of the cutting layer comprises a cylindrical surface extending axially from the second end to the first end and one or more flats extending axially across the cylindrical surface from the second end to the first end. The cutting layer also includes a cutting surface positioned at the second end of the cutting layer. Further, the cutting layer includes a cutting edge positioned between the cutting surface and the radially outer surface of the cutting layer. The cutting edge is configured to engage the subterranean formation during drilling. The cutting surface includes a first region having a first surface roughness and a second region having a second surface roughness that is greater than the first surface roughness. The first region extends from the second region to the cutting edge.

Full Text

What is claimed is:

A cutter element for a fixed cutter drill bit configured to drill a borehole in a subterranean formation includes a cylindrical substrate. In addition, the cutter element includes a cutting layer mounted to the substrate. The cutting layer includes a first end engaged with the substrate, a second end opposite the first end along the central axis, and a radially outer surface extending axially from the first end to the second end. The radially outer surface of the cutting layer comprises a cylindrical surface extending axially from the second end to the first end and one or more flats extending axially across the cylindrical surface from the second end to the first end. The cutting layer also includes a cutting surface positioned at the second end of the cutting layer. Further, the cutting layer includes a cutting edge positioned between the cutting surface and the radially outer surface of the cutting layer. The cutting edge is configured to engage the subterranean formation during drilling. The cutting surface includes a first region having a first surface roughness and a second region having a second surface roughness that is greater than the first surface roughness. The first region extends from the second region to the cutting edge.
Timeline
Filed
04/01/2026
Published
08/06/2026
Granted
Not Available
IPC Codes(2)
E21B 10/567:with preformed cutting elements mounted on a distinct support, e.g. polycrystalline inserts
E21B 10/42:Rotary drag type drill bits with teeth, blades or like cutting elements, e.g. fork-type bits, fish tail bits (characterised by wear resisting parts by conduits or nozzles for drilling fluid by detachable parts E21B 10/46, E21B 10/60, E21B 10/62)