/System And Method For Removing Drilling Fluid From Drill Cuttings Using Direct Heat
Abstract

Systems and methods for removing drilling fluid from wet drill cuttings are described. According to some embodiments, the method comprises, at a pressure above atmospheric pressure: combusting a rich air-fuel mixture at a rich combustion temperature, thereby producing a generally low oxygen, inert rich exhaust; providing said rich exhaust to the wet drill cuttings to contact and directly heat the wet drill cuttings by convection so that at least a portion of the drilling fluid is evaporated therefrom and at least some dry solid drill cuttings remain; condensing at least a portion of the evaporated drilling fluid to produce condensed drilling fluid; and separately recovering the condensed drilling fluid and the dry solid drill cuttings.

Full Text

What is claimed is:

Systems and methods for removing drilling fluid from wet drill cuttings are described. According to some embodiments, the method comprises, at a pressure above atmospheric pressure: combusting a rich air-fuel mixture at a rich combustion temperature, thereby producing a generally low oxygen, inert rich exhaust; providing said rich exhaust to the wet drill cuttings to contact and directly heat the wet drill cuttings by convection so that at least a portion of the drilling fluid is evaporated therefrom and at least some dry solid drill cuttings remain; condensing at least a portion of the evaporated drilling fluid to produce condensed drilling fluid; and separately recovering the condensed drilling fluid and the dry solid drill cuttings.
Timeline
Filed
04/13/2026
Published
08/13/2026
Granted
Not Available
IPC Codes(4)
B01D 1/14:with heated gases or vapours in contact with the liquid
B01D 1/00:Evaporating (drying solid materials or objects by evaporating liquids therefrom F26B)
B01D 5/00:Condensation of vapours; Recovering volatile solvents by condensation (takes precedence B01D 8/00; condensers F28B)