/Trapping Layer For A Radio Frequency Die And Methods Of Formation
Abstract

An insulator layer of a trap-rich silicon-on-insulator (SOI) wafer is formed on a trapping layer over a high-temperature substrate instead of forming the insulator layer on a bulk silicon substrate. The silicon layer of the trap-rich SOI wafer is formed on a second wafer and is bonded to the insulator layer that was grown on the trapping layer. The second wafer is then removed by grinding, polishing, and/or another technique such that no cutting of the silicon device layer is performed, and therefore little to no surface damage is caused to the silicon layer. Accordingly, a high-temperature annealing operation to remove surface damage that would otherwise be caused by cutting of the silicon layer may be omitted. Thus, operations to form the trap-rich SOI wafer may be performed at lower temperatures, which enables the trapping layer of the trap-rich SOI wafer to be formed to a lesser thickness.

Full Text

What is claimed is:

An insulator layer of a trap-rich silicon-on-insulator (SOI) wafer is formed on a trapping layer over a high-temperature substrate instead of forming the insulator layer on a bulk silicon substrate. The silicon layer of the trap-rich SOI wafer is formed on a second wafer and is bonded to the insulator layer that was grown on the trapping layer. The second wafer is then removed by grinding, polishing, and/or another technique such that no cutting of the silicon device layer is performed, and therefore little to no surface damage is caused to the silicon layer. Accordingly, a high-temperature annealing operation to remove surface damage that would otherwise be caused by cutting of the silicon layer may be omitted. Thus, operations to form the trap-rich SOI wafer may be performed at lower temperatures, which enables the trapping layer of the trap-rich SOI wafer to be formed to a lesser thickness.
Timeline
Filed
04/28/2026
Published
09/03/2026
Granted
Not Available
IPC Codes(4)
H10D 87/00:Integrated devices comprising both bulk components and either SOI or SOS components on the same substrate
H10P 90/00:Preparation of wafers not covered by a single main group of this subclass, e.g. wafer reinforcement
H10W 10/10:Isolation regions comprising dielectric materials